CDD OBS & Bricknose IDI Intercooler Kit
The CDD intercooler kits are designed to fit 87-94 IDIs equipped with factory turbo, CDD or 093 turbo kits. For the piping we will use 2.5" thick wall polished aluminum piping, tig welded for the least possible boot connections and tested to 140 psi. The clamps are stainless T bolt clamps, and the intercooler is a 31x12x3" air to air intercooler mounted in front of the cooling stack keeping the factory AC in place. The piping requires some trimming on the core support, and is designed to fit 94-87 ford trucks equipped with factory turbo/ATS 093 turbo kits. The stock intake hat is replaced with a CDD intake hat, and the compressor housing needs to be slightly clocked to work with the piping. If you have a CDD upgraded turbo with a T04S or T04Z front cover, the kit will come with the correct boot for the 2.5" outlet instead of the stock outlet size.
The intake box is replaced to make room for the piping, and gets a CDD 4" intake with a CDR vent port, blue 6637 intake filter and filterwerks waterproof prefilter to extend the service life of the main filter. The large filter sits in place of the coolant overflow, which is replaced with a polished aluminum overflow with sight glass, tig welded and pressure tested. If you want to order a CDD turbo kit and make a package deal with the intercooler kit fit for your turbo, I can give you a discounted package deal for the whole assembly ready to bolt on.
I will be starting on fabricating the mother kit on Project Big Blue (a bone stock 94 IDIT) next week, and will be making a jig off of that piping once it has been installed and dialed in, once the jig is made I will be making however as many preorders as are received before January 10th. After the preorder sale, these will be available on this store at a higher retail price since they will be made to order individually, and I will have more costs involved in that, so in the interest of keeping the costs down for the customers and myself, this is a great opportunity.